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Airtight Drywall Approach and SimpleCS

Since the early 1970s, sealing the building envelope has been recognized as an important component in energy efficiency and structural durability. In a poorly sealed home, heated air flows out through cracks and seams in the building envelope—ceilings, walls, windows, doors, and other penetrations around the building exterior. Moisture, carried into the wall and ceiling cavities by air movement or by vapor diffusion, may damage building insulation and structural materials.

Sealing the building envelope requires both a vapor diffusion retarder and an air retarder. A vapor diffusion retarder must restrict vapor diffusion, which is the movement of water vapor through a material. The amount of water vapor moved by diffusion in a wall cavity is minute compared to the vapor moved through the same wall by air movement. An air retarder inhibits the movement of air in and through cracks and seams in the wall. To do this effectively, it must meet certain criteria. The material must be continuous and virtually impermeable to air. It also must be able to withstand the air pressure loads that act on it.

There are three main methods of air-sealing the envelope: polyethylene wrap, Airtight Drywall Approach (ADA), and SimpleCS (SCS) (pronounced "simplex" and standing for "Simple Caulk and Seal").

Until recently, the most widely used method of sealing the building envelope was to carefully install and seal polyethylene sheeting. The sheeting acts as an air retarder and a vapor diffusion retarder. Since air retarders and vapor diffusion retarders serve different functions and have distinct characteristics, it may be more practical to install them as separate systems.

Although polyethylene sheeting meets the requirements of both air retarders and vapor diffusion retarders, it has some serious drawbacks as an air retarder. The installation process necessary to maintain a proper seal is complicated. During and after installation it may be subject to cuts and tears that make it ineffective as an air retarder.

While polyethylene is an effective vapor diffusion retarder, other building materials that are already being installed can be made to work as a more effective air retarder. The Airtight Drywall Approach (ADA) uses the drywall already being installed, plus gaskets and caulking, to create a continuous air retarder.

ADA was created in Canada in the early 1980s by Joe Lstiburek, a building scientist. Although it is quite effective as an energy-saving technique, it was designed to keep airborne moisture from damaging the insulation and building materials within the wall cavity.

SimpleCS, a variation on ADA, also uses drywall and sealant. It differs in its use of some air-sealing techniques and when they are applied in the building process. The guiding principle for both systems is to make an effective air retarder by sealing the drywall to the building structure. Both systems require a separate vapor diffusion retarder, such as polyethylene sheeting, Kraft paper-faced insulation, foil-backed wallboard, or vapor-impermeable paint.

Both ADA and SimpleCS systems use various sealing materials, depending on location and application. Long-life, highly elastic sealants and/or compressible, open-cell gaskets (often saturated with resins) maintain a complete seal during the normal contraction or expansion of the building materials. Spray foam insulation seals large and irregular gaps, except for locations that present a fire hazard.

The Airtight Drywall Approach seals the points where the foundation, sill plate, floor joist header, and subfloor meet each other. The space between floors, the subfloor, rim joist, and plates is also sealed. The wall framing plates are sealed to the lower subfloor and the upper rim joist.

Finally, ADA applies gaskets at the top and bottom wall plates between the drywall and the framing members, and between drywall and perimeter attic joists. Taping and floating the drywall seams creates a continuous air retarder. Where interior partition framing meets the exterior, ADA adds gaskets to the drywall on exterior walls and ceilings to the end stud and top plate of the interior partition.

The majority of this sealing work occurs just before drywall installation. There are, however, two exceptions. The top rim joist and wall plates are gasketed to the subfloor by the framing carpenter. Special electrical boxes with flanges provide continuous air- sealing to the vapor diffusion retarder or drywall, simplifying this difficult connection. In each case, you should use a compatible sealant during or soon after drywall installation. Windows, doors, and other exterior penetrations, such as pipes and cables, are sealed with sealant or plastic sheeting, either during material installation or right before installing insulation.

The SimpleCS air retarder approach is very similar to ADA, but the sequence and location of sealing are often different. In SimpleCS, rather than gasketing between framing joints to seal the rim joist between floors, pre-cut blocks of rigid foam insulation seal the floor joists, sheet subfloor, and top plates.

The most significant variation in these systems is in the sealing of the drywall. Unlike ADA, SimpleCS seals the drywall AFTER the drywall installation and taping. Closing joints between the drywall and the subfloor, ceiling, and all interior partitions with sealant and spray foam creates a continuous air retarder.

Contractors who use the SimpleCS approach claim that the sequence is less disruptive to framers, drywallers, and electricians. These subcontractors claim that ADA makes their job more complicated. For example, some framers claimed that gasketing altered the spacing on rim joists and wall plates, making it more complicated to hang floor joists. Postponing sealing until after drywalling also results in a cleaner, dryer environment in which to perform the task.

There have been limited short-term tests done on SimpleCS-constructed homes. So far the results seem very similar to ADA homes. In one long-term test, the ADA test homes had, after one year, 0.67 to 1.80 air changes per hour (ACH) at 50 Pascals pressure. Identical conventional homes with no air retarder had 2.23 to 2.59 ACH at 50 Pascals.

ADA test houses using 2+6 walls (38+140 mm) and R-20 insulation require 23% to 32% less heat than conventionally built homes with the same specifications. Also, test measurements of airborne contaminants in homes implementing ADA techniques (including mechanical ventilation) indicated that the reduction of air infiltration did not diminish the indoor air quality.


Bibliography

The following articles provide additional information about Airtight Drywall Approach or SimpleCS. This bibliography was reviewed in July 1996.

Books

Air-Leakage Control Manual, J. Maloney, Bonneville Power Administration, 1991. Available from Bonneville Power Administration (BPA), P.O. Box 3621, Portland, OR 97208-3621, (800) 662-4519 or (503) 230-7334. $7.00 (softcover).

The Airtight House, J. Lischkoff with J. Lstiburek, Iowa State University Research Corporation, 1986. Available from Iowa State University, Extension Distribution Center, 119 Kooser Drive, Iowa State University, Ames, IA 50011, (515) 294-5247. 84 pp., $12.95 (softcover), Publication no. EES101.

A Builder's Guide to Energy Efficient Homes in Georgia, J. Tiller and D. Creech, Governor's Office of Energy Resources, 1990. Available from the Georgia State Energy Office, 2080 Equitable Building, 100 Peachtree Street, NW, Atlanta, GA 30303-1901, (404) 656-5176. 125 pp., Free (softcover).

NY-STAR Builder's Field Guide, NY-STAR, Inc., 1994. Available from NY-STAR, Inc., 41 State Street, Suite 1011, Albany, NY 12207, (518) 465-3115. 247 pp., $12.00 (softcover) plus $3.00 shipping and handling.

Residential Building Design & Construction Workbook (2nd Ed.), N. Nissan, Cutter Information Corp., 1988. Available from Cutter Information Corp., 37 Broadway, Arlington, MA 02174, (800) 964-5118. 347 pp., $95.00 (softcover).

Super Good Cents Builder's Field Guide to Energy Efficient Construction, T. Haskell and B. Boe, Bonneville Power Administration (BPA), 1992. Available from Bonneville Power Administration (BPA), P.O. Box 3621, Portland, OR 97208-3621, (800) 662- 4519 or (503) 230-7334. $10.00 (softcover).

Articles

"ADA: New Approaches," R. Kadulski, Solplan Review, (No. 16) pp. 12-13, August/September 1987.

"ADA Performance," R. Kadulski, Solplan Review, (No. 18) pp. 7-8, December/January 1988.

"Air and Vapor Barriers," S. Gibson, Fine Homebuilding, (No. 88) pp. 48-53, April/May 1994.

"Air Barrier Details: How Effective Are They?" R. Kadulski, Solplan Review, (No. 46) pp. 3-5, August/September 1992.

"Airtight Drywall Approach," J. Lstiburek, Solplan Review, (No. 2) pp. 5-7, April/May 1985.

"The Airtight Drywall Approach: 1988 Approach," L. Fox, Northeast Sun, (6:2) p. 16, April 1988.

"Airtightness the Simple(CS) Way," S. Andrews, Home Energy, (6:6) pp. 28-32, November/December 1989.

"Building Scientists Turning Construction Code and Common Practices Upside Down," J. Nisson, Energy Design Update, (14:6) p. 3, June 1994.

"Controlling Air Leakage," J. Maloney, Fine Homebuilding, (No. 77) pp. 64-67, October/November 1992.

"Draft-Free Construction," R. Kadulski, Solplan Review, (No. 27) pp. 7-10, June/July 1989.

"Form Gasket Tests for Airtight Drywall Approach," J. Nisson, Energy Design Update, (6:12) pp. 4-5, December 1987.

"The Last Word (We Hope) on Vapor Barriers," JLC Staff, Journal of Light Construction, (11:11) pp. 13-15, 17, August 1993.

"Ordinary Paint as Replacement for Poly Vapor Retarder," J. Nisson, Energy Design Update, (14:5) pp. 6-7, May 1994.

"The Oregon Field Test," J. Maloney, Fine Homebuilding, (No. 37) pp. 62-65, February/March 1987.

"Plastic Vapor Barriers with ADA," J. Nisson, Energy Design Update, (5:6) pp. 6-8, June 1986.

"Stop Energy Loss and Moisture Build-Up—Cold!" J. Obst and L. Hendricks, Home Energy, (8:4), pp. 14-20, July/August 1991.

"Tight Construction Made Easier," J. Maloney, New England Builder, (5:11) pp. 38-39, August 1987.

"With Joe Lstiburek," C. Wing, Northeast Sun, (6:2) pp. 14-15, April 1988.


Energy Efficiency and Renewable Energy Clearinghouse (EREC)
P.O. Box 3048 Merrifield, VA 22116
Voice: 1-800-DOE-EREC
E-mail: doe.erec@nciinc.com

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