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Blown-In Wall Insulation

Written by Joe Lamy

It is always advisable to insulate walls. You'll benefit from increased comfort and savings. Before installing wall insulation you may want to investigate materials and techniques. In an existing home, it's generally wise to limit your investigation to blown-in insulation, unless planned renovations will expose wall framing. For this reason, this factsheet provides information on materials and methods used in blown in insulation. It also includes tips to help you select a professional contractor to do the job.

Why Insulate?

Uninsulated walls lose heat more quickly to the outdoors. This heat loss can cause

  • Drafts across the floor,
  • Discomfort from loss of body heat to cold wall surfaces,
  • higher heating costs,
  • Condensation on the interior surfaces and ideal conditions for mold growth, mildew and decay, and
  • condensation within the wall cavity.

Insulating the wall increases its thermal effectiveness. The insulation:

  • Reduces drafts caused by air leakage through the wall cavity;
  • Keeps the interior surface warmer so occupants can lower the thermostat, but still be comfortable;
  • Reduces movement of sound waves and dust so the house is quieter and cleaner; and
  • Reduces potential for condensation and related problems.

Investing in wall insulation pays for itself with savings on the heating bill. Average payback is less than 5 to 10 years. Your actual period of payback will depend on factors such as lifestyle, home construction, and the cost of heating fuel.

Materials

There are several materials used to insulate the wall, with varying costs and effectiveness. Materials include cellulose, mineral fibers, and foam insulation. Some contractors also offer vapor barriers and vents as part of the installation.

Cellulose is made from shredded newsprint, treated with fire retardants. Monitoring by industry and government assures the homeowner the material has a standard R-value, is non-toxic, and will not burn or cause corrosion of pipes or wires. Cellulose is particularly effective in wall installations because of its ability to fill and pack even in tiny nooks and crannies within the cavity. Cellulose is also very effective in reducing air infiltration through wall cavities.

Mineral fibers such as fiberglass and rock wool are installed in some walls. Greater pressure is required to pack these materials into the cavity because they tend to catch on nails and hang up around tight places. In addition, larger drill holes are needed to install this type of material. Mineral fibers are most appropriate in homes or walls where moisture is a serious problem, because mineral fibers do eventually dry out. (Cellulose generally does not dry out once wet.)

Foam insulation has been used in the past, but is not as widely used today. Although it offers higher R-values than either cellulose or mineral fibers, problems have been experienced with blown in foam. This includes expansion of the foam during installation causing bowing of walls, and shrinkage of the foam over time, causing gaps in the insulation.

Installation could also include vapor barriers and vents. Almost all the moisture that creeps into the wall cavity arrives through holes and small cracks on the interior wall. Very little vapor passes through holes and small cracks on the interior wall. So a vapor barrier such as rated paints or visqueen is not necessary. Similarly, a vent plug on the exterior is not recommended.

Installation Techniques: What to Expect

Gaps or voids in any insulation material, account for significantly poorer thermal performance, so proper installation is important.

Wall insulation is more complicated to install than attic or underfloor insulation. It's best to contact a professional insulation contractor. A professional has the experience to work efficiently, effectively, and recognize unexpected problems.

An experienced crew with good equipment can insulate the walls of an average house from start to finish in less than one day. One crew member drills the wall cavities and probes for blocking. Another follows with the nozzle and hose from the blowing machine and fills the cavity with insulation. An ordinary wall section that is 8 feet in height requires two holes, one about 12 inches below the trop of the wall and the other one up about 36 inches from the bottom of the wall. A wall 10 feet in height may need three holes to achieve adequate compaction of the insulation throughout the cavity (depending on the equipment).

After the installation, the holes are plugged with a wood or plastic plug. The plug is painted if the homeowner supplies the paint. Another option includes a plug with spackle over it. Most insulation contractors stress this is not a finished job and matching colors and textures is not their specialty. Plugs installed without adhesive may work their way out over time because of changing moisture content and temperature. Patching compounds can be textured to blend with existing surfaces.

After the work is completed, a professional installer is required by law to leave a certificate that specifies how much material was installed, how many square feet it covered, type of material used, date of installation, and the installer's name. To prevent settling of material (that could result in voids or gaps), contractors install more insulation in each cavity than will it holds at settled density. For example, cellulose will settle to a density of 2.3 pounds per cubic foot, but your contractor should press more than 3.0 pounds into every cubic foot. The possibility of settling is then greatly reduced.

Shopping for a Contractor

Finding a professional to install your wall insulation begins with gathering names of two or three reputable contractors who are willing to inspect your house and make an estimate or bid on the job. Friends, neighbors, or your utility company may be the best source for referrals. In addition, the Yellow Pages directory lists most local contractors. Check under the heading, "Insulation Contractor - Cold and Heat." Often the directory will tell you what areas the contractor serves, what insulating materials are used, and whether the contractor is a member of any professional associations.

The inspection will give you a chance to determine whether you're comfortable in dealing with the contractor. It's best to get three bids. Don't be afraid to ask for recent references and to contact them. A few minutes on the phone may provide the security of knowing you are dealing with a responsible professional.

There are several aspects of contractors' bids to compare. They include:

Intangible qualities. Personality and reputation leave a strong first impression. Select a contractor who respects your wishes and property and has strong references.

Price. A recent survey of insulation contractors in Washington produced an average price of 50 cents per square foot of wall area with easy access. The price includes drilling, filling, plugging, and one coat of spackle over plugs. It does not include painting.

Mineral fiber blown-in jobs generally cost more because the material costs more. Also, as the job difficulty increases, expect to pay a higher rate. For example, brick and stucco exteriors can be difficult to penetrate.

Drilling access holes through interior walls reduces the expense of access difficulties caused by masonry or asbestos shingles, high ladder, or scaffold work. Raters for interior installation vary depending on the amount of times it takes to cover and clean up the interior and whether drywall or plaster and lath covers the wall. Average prices range from 654- 85 cents per square foot.

Most kinds of exterior horizontal siding can be removed and replaced carefully after the insulation is blown-in. The procedure will preserve the integrity and original appearance of the siding. Rates for this procedure vary widely, from 50 centers to $1.25 per square foot, depending on whether this is a standard procedure for the company or not. (Some companies report they actually prefer removing the siding rather than having to deal with plugging and spackling drilled holes through the siding.)

When comparing prices, note the area the contractor estimates the job will cover. Two contractors may have the same unit rate, but if they base their estimate on different areas, the total costs of the two can be considerably different.

Clean up. Ask the contractor how they handle clean up. If the project takes two days, do they clean up each day? Do they seal pulley holes around widows? Do they install gaskets around switch plates and outlets to prevent insulation from blowing in the house? Do they take precautions when insulating around the bath tub, stairwells, pocket doors, or built-in cabinets? If not done right, insulation can be blown into the interior of the house, not the walls, creating a mess.

Warranty. Most contractors install products that carry a warranty for one year. Many will also warranty the labor for one year. Get both warranties in writing.

Other Services. If your house needs other weatherization measures (attic and floor insulation or air leakage controls), can the contractors give you separate bids for each? And an estimated time of completion?


Washington State University Cooperative Extension

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